Solid State Guitar Amp Forum | DIY Guitar Amplifiers

Solid State Amplifiers => The Newcomer's Forum => Topic started by: saturated on August 25, 2026, 07:37:15 PM

Title: Crate Chassis-visceration
Post by: saturated on August 25, 2026, 07:37:15 PM
I wanted to have an amp chassis I could put on the bench and maybe accomplish a few sorely needed achievements
-be able to look at any component and identity it moreover locate it on the schematic
-identify the components of the power supply
-determine the route of the signal path
-do some signal tracing

The amp works I tried it a while back it is missing a speaker

Beautiful ain't it

IMG_20260825_180227437 (1) (1) (1).jpg

IMG_20260825_180308233 (1).jpg

Well that didn't take long (I had to be careful not to scratch the Tolex)

IMG_20260825_181044225.jpg

And inside on the bench

IMG_20260825_182028641 (1).jpg

IMG_20260825_182041432.jpg

Doesnt look too intimidating but it just occurred to me that TDA 2040 or whatever it is may eliminate quite a few components

IMG_20260825_182048770.jpg

Maybe this is the bridge rectifier

IMG_20260825_182105031.jpg

That white cable is some type of three wire cable I just attached for makeshift speaker wire

Also I see an 8 DIP wondering what that is but all good in the hood because I get to find out  :tu:
EDIT: They are two 4558DD

IMG_20260825_223934747 (1).jpg

They must be for the cheese that goes CRUNCH

As far as the signal path well at least I think it begins at the input jack and ends at the speaker  xP
Title: Re: Crate Chassis-visceration
Post by: saturated on August 26, 2026, 12:48:51 AM
There is a switched potentiometer (or whatever you call a dial that turns on and off  8| ) for the overdrive gain

I thought maybe I could check the + and - voltage of each 4558DD with the gain off and on

But I got the same reading with it off or on it appears they are powered up at all times 

Then I checked the rectifier diodes and looks like we have a bipolar power supply  xP

Whose voltages show up on the TDA

IMG_20260825_232746786.jpg

I think I may look at these diodes I'm curious I always think these clear colored diodes are zeners but sometimes they are (switching?) diodes idk

IMG_20260825_233718033.jpg

But looking at the schematic for the 10xl and 15xl kindly provided by G1 they look like ordinary diodes

IMG_20260825_234121865 (1).jpg

So might be time for a look at the TDA and see why it needs diodes around it  xP

Seems like this is gonna be a good project I thank you for your help  :dbtu:

These integrated circuits op amps chips etc must be revolutionary because it occurred to me there is not one transistor in this amp  :loco
Title: Re: Crate Chassis-visceration
Post by: Jazz P Bass on August 26, 2026, 07:04:36 PM
My take on the diodes is that are "clipping diodes".
A poor way of creating distortion.
Title: Re: Crate Chassis-visceration
Post by: saturated on August 26, 2026, 09:34:54 PM
Yes sir thanks that's cool that you mentioned that
I did a search here about 4558 and read quite a bit including one of your experiences  :tu:

Then some members were discussing diode clipping I got pretty excited wanting to experiment with those type circuits  xP
Title: Re: Crate Chassis-visceration
Post by: g1 on August 27, 2026, 12:36:30 PM
The diodes D6 and D7 are for 'protection against output voltage spikes' and are included in the datasheet circuit (attached).
If the output swings more than approx. 0.7V above or below the supply rails, they conduct and clamp the output to the rail voltage.
D8 and D9 on 10XL schematic appear to be clipping diodes that are switchable for whatever "SCG" stands for.
Title: Re: Crate Chassis-visceration
Post by: Jazz P Bass on August 27, 2026, 06:29:19 PM
Thanks for the clarification G1.
Title: Re: Crate Chassis-visceration
Post by: saturated on August 27, 2026, 07:13:35 PM
When G1 said that I was like oh hell yeah of course it does  :tu:

Then later on I was "hmm I wonder what that means in English?"  :grr  xP

So I looked at the data sheet and found this but I think this is something different

Furthermore, the device incorporates an original
(and patented) short-circuit protection system
comprising an arrangement for automatically
limiting the dissipated power so as to keep the
operating point of the output transistors within
their safe operating range.

So I said well just make a diagram and try to figure it out so here goes  xP



IMG_20260827_180526045.jpg

Hope I didn't get it backwards my mind gets turned around trying to figure out those diodes
Title: Re: Crate Chassis-visceration
Post by: J M Fahey on August 28, 2026, 07:23:48 AM
Yes Those are to protect chipamp from speaker flyback voltage when amp is clipping.

SCG means Sequential Cascaded Gain and is a fancy name for plain old distortion.
Marketing guy has to earn his salary  :lmao:
Title: Re: Crate Chassis-visceration
Post by: g1 on August 28, 2026, 10:13:32 AM
Quote from: saturated on August 27, 2026, 07:13:35 PMSo I looked at the data sheet and found this but I think this is something different

Furthermore, the device incorporates an original
(and patented) short-circuit protection system
comprising an arrangement for automatically
limiting the dissipated power so as to keep the
operating point of the output transistors within
their safe operating range.
That is something different and internal to the TDA2030.  The 2 diodes are external and are mentioned in table 5 (page 10 of datasheet pdf).

I noticed in one of your photos, on your circuit board there are 2 diodes D9 and D10.  They have the zener symbol marked on the board underneath them.  As there is no such thing shown on the 10XL schematic, I guess it does not match your unit.  Yours probably has zeners for the +/-15V supplies.
Title: Re: Crate Chassis-visceration
Post by: saturated on September 01, 2026, 02:49:34 AM
Yes sir thanks  :tu:

I decided to make life easier by getting a BNC to phono jack cable

IMG_20260901_013504117 (1).jpg

Before I was using jumpers and alligator 🐊 clips etc which is cool I reckon you guys do it in two shakes of a lamb's 🐑 tail but I wanted to try and simplify and expedite some of my ventures yeah so now I can just plug and play

IMG_20260901_013721628_HDR (1).jpg

And I can focus on probing around looking for signal  xP

In fact at this very moment I'm listening to the soothing sound of a 2300 hz sin wave  xP
Title: Re: Crate Chassis-visceration
Post by: flester on September 13, 2026, 09:19:12 AM
Seems like a good idea. I tried something similar with a 12w Orange that was glitchy. I tried repairing some pcb traces and tried to draw a schematic. I learned a lot but ended up just saving the transformer and the speaker.