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Solid State Amplifiers => Amplifier Discussion => Topic started by: argenta on November 19, 2024, 10:30:07 PM

Title: Fender M-80 Loud Pop on Switch on/off
Post by: argenta on November 19, 2024, 10:30:07 PM
Hi everyone. I have a Fender M-80 which came in making a lot of noise as well as loud switch on/off pop noise. On opening it, I found two zener diodes and  filter caps O/C. Replaced these, and the noise has gone but the pops remain. I have tried turning the volume down but this has no effect. I would like to put a mains filter cap across the switch, however, this is a DPDT switch with active and neutral on one pair and two connections running to a thermal breaker on the other pair. I checked the breaker and its in working order. Can I still use a filter cap and will it be effective?
Thanks,
Rhea deLascy-Wells.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: Kaz Kylheku on November 21, 2024, 02:03:05 PM
Check for any DC offset at the speaker output.

On/off popping in an otherwise working power amp could indicate that there is a significant DC offset on the output, so that's something to check for.

Audio power amps usually have single-digit millivolt DC offsets. Sometimes higher, but rarely above 0.1V by design.

See the attached zip file: is that the schematics matching your amp?

I don't see a muting circuit in the power amp, other than that the limiting circuit in the power stage has some capacitors in it which looks like should mute the signal while they are charging. Two zener diodes are found in that circuit (CR42 and CR44: CR stands for crystal rectifier, same as D for diode); I wonder whether those are the ones you changed.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: Jazz P Bass on November 21, 2024, 06:11:07 PM
To try and prove whether or not the power switch is the issue, turn the power switch to On & then plug the power cord in to the outlet.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: argenta on November 24, 2024, 05:32:56 PM
@kaz kylheku: The schematics you sent are for the M-80 Chorus amp; the M-80 I'm working on is just that - M-80. Thanks anyway, that said, I will check the dc offset on the speaker.

@jazz p bass I did verify the switch, thanks for your advice.

Will keep you informed.
Cheers.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: g1 on November 24, 2024, 07:59:24 PM
Quote from: argenta on November 24, 2024, 05:32:56 PMthe M-80 I'm working on is just that - M-80.
I believe the plain M-80 is the HM series amp.  Schematic attached.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: Kaz Kylheku on November 24, 2024, 08:11:43 PM
Quote from: g1 on November 24, 2024, 07:59:24 PMI believe the plain M-80 is the HM series amp.  Schematic attached.

I'm not looking at them side by side or anything but the power section looks identical to me based on the details I remember from studying the chorus model's power section yesterday. Of course the problem might not be the power amp; you never know.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: argenta on November 24, 2024, 08:58:41 PM
Thanks for the schematic. I changed out CR25 and CR26 - these were burning out. Apparently these zeners have a tendency to run hot anyway.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: argenta on November 24, 2024, 09:49:33 PM
Ok. So DC offset was 0.003mV, which is negligible. I notice it will buzz when switch ed on, even with volume turned down, and pop loudly on switchoff. The buzz is a quick sound. When I plugged in to the headphone input it was quiet. Not sure I can eliminate this problem, as there isn't any way I can put a snubber circuit across the mains. Unless you have thought of something I haven't?
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: J M Fahey on November 26, 2024, 06:04:17 AM
Quote from: Kaz Kylheku on November 24, 2024, 08:11:43 PM
Quote from: g1 on November 24, 2024, 07:59:24 PMI believe the plain M-80 is the HM series amp.  Schematic attached.

I'm not looking at them side by side or anything but the power section looks identical to me based on the details I remember from studying the chorus model's power section yesterday. Of course the problem might not be the power amp; you never know.
Both are "basically" same, only the stereo version has *one* pair TIP142/147 per channel, each driving some 60W per single 8 ohm speaker.

The non chorus one is Mono, drives (roughly) same 60W into 8 ohms but almost 100W into 4 ohms, so it needs *two* pairs to meet current needs.

Troubleshooting is same for both.  :tu:

Quote from: argenta on November 24, 2024, 09:49:33 PMOk. So DC offset was 0.003mV, which is negligible. I notice it will buzz when switch ed on, even with volume turned down, and pop loudly on switchoff. The buzz is a quick sound. When I plugged in to the headphone input it was quiet. Not sure I can eliminate this problem, as there isn't any way I can put a snubber circuit across the mains. Unless you have thought of something I haven't?

Different problems:

Turn on *thump* comes from empty electrolytic caps charging up, so for a fraction of a second amp "wakes up stupid" (just like me ;) ), it´s almost inevitable.
Buzz comes from same.

BIG amps (PA, rack type. (powered mixers) suffer the same but hide it by using a time delay relay.
Too expensive for small amps.
Some incorporate some kind of mute.

You *can* add a snubber.

If double power switch (hot + neutral) add one snubber per switch section .

Or a single snubber across PT primary terminals.

Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: Loudthud on November 26, 2024, 07:47:02 AM
Quote from: Jazz P Bass on November 21, 2024, 06:11:07 PMTo try and prove whether or not the power switch is the issue, turn the power switch to On & then plug the power cord in to the outlet.


Did you do this ? What were the results ?
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: argenta on November 26, 2024, 04:04:38 PM
@Loudthud, yes I did. Same result. As the mains power cable is connected directly to the switch which then goes to primary side transformer via thermal breaker, I believe the snubber is the only answer. The amp works perfectly otherwise, just needs something to lower the sound of the pop.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: g1 on November 26, 2024, 06:56:06 PM
If you got the same pop at turn on by plugging it in with the switch on, that eliminates the switch as a cause for the pop.
Look elsewhere for a solution.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: argenta on November 26, 2024, 07:56:08 PM
Quote from: g1 on November 26, 2024, 06:56:06 PMIf you got the same pop at turn on by plugging it in with the switch on, that eliminates the switch as a cause for the pop.
Look elsewhere for a solution.

When you plug headphone jack in, that quietens it...thanks anyway.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: joecool85 on December 01, 2024, 11:53:36 AM
My Dean Markley does this.  I added a switch next to the power switch.  It connects/disconnects the speaker output.  I turn the amp on, then turn on the speaker connection - no noise.  Turning off is the reverse (although it's fairly quiet on turn off anyway).

I had thought about putting in a time delay relay type circuit, but it was more complex than I wanted to do and a second switch was cheap, easy, and reliable.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: argenta on December 17, 2024, 10:08:16 PM
So here's an update. On replacing all 4 power transistors, I eliminated the loud switch on pop. Now I get a loud hum, no sound. Noticed the TIP142 were the smaller version, so changed them out. Turned on, blew fuses F2, F3. Tested the diodes CR21-24; these were out of spec so replaced them. Replaced the washers on the power transistors as they were causing a short between collector and ground. powered on, no pop, just an incredibly loud hum, which I thought would be eliminated when I changed out the washers. Nothing doing. Where do I go from here?
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: phatt on December 18, 2024, 05:54:12 AM
99% chance You just blew your output transistors.
Buy new ones, and this time make damn sure with a meter continuity test that there is no short between the transistor and the heat sink **Before you power on**. you might have also stressed other components by doing this, So be warned you will need to use a **limiter** when you replace the power transistors as the other driver transistors might have failed as well.
How to make a Lightbulb limiter; https://www.ssguitar.com/index.php?topic=2093.0

As has been explained already,,,
You will not without major alteration be able to eliminate the pop.
Sorry if it sounds harsh but you just created a much bigger problem for no good reason. :-X
A wise man once said;
"If it ain't broke don't try and fix it"  8|
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: g1 on December 18, 2024, 01:52:49 PM
Quote from: argenta on December 17, 2024, 10:08:16 PMSo here's an update. On replacing all 4 power transistors, I eliminated the loud switch on pop.
No you did not eliminate the turn on pop. 
As soon as you turned on the amp it blew.  There is probably DC on the output, which is why you hear the hum.  If you keep running it with DC at the output, it will burn out the speaker as well.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: J M Fahey on December 19, 2024, 08:11:53 AM
Quote from: Kaz Kylheku on November 24, 2024, 08:11:43 PM
Quote from: g1 on November 24, 2024, 07:59:24 PMI believe the plain M-80 is the HM series amp.  Schematic attached.

I'm not looking at them side by side or anything but the power section looks identical to me based on the details I remember from studying the chorus model's power section yesterday. Of course the problem might not be the power amp; you never know.
Yes, the power amps are identical.
Only difference is that the mono one has 4 power transistors for 100W into 4 ohms, while the stereo one has 2 50W amps with a single transistor pair each.

But operation and troubleshooting are the same.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: argenta on January 14, 2025, 10:06:11 PM
Happy New Year all. I did indeed replace the power transistors and the driver ones as well. With the power transistors, I made sure they are insulated from the chassis, however, when testing for shorts between the transistors and the heat sink I observe the following:
The meter reads short circuit initially, then over a few seconds resistance increases to open. Why is that?
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: joecool85 on January 19, 2025, 06:33:35 PM
Quote from: argenta on January 14, 2025, 10:06:11 PMHappy New Year all. I did indeed replace the power transistors and the driver ones as well. With the power transistors, I made sure they are insulated from the chassis, however, when testing for shorts between the transistors and the heat sink I observe the following:
The meter reads short circuit initially, then over a few seconds resistance increases to open. Why is that?

Have you built a lightbulb limiter yet like Phil mentioned?  https://www.ssguitar.com/index.php?topic=2093.0

If you need one, PM me.  I have one collecting dust that I'd be glad to send your way if you pay shipping.
Title: Re: Fender M-80 Loud Pop on Switch on/off
Post by: g1 on January 20, 2025, 07:45:32 PM
Quote from: argenta on January 14, 2025, 10:06:11 PMwhen testing for shorts between the transistors and the heat sink I observe the following:
The meter reads short circuit initially, then over a few seconds resistance increases to open. Why is that?
Those transistor collectors are connected to the supply rails.  The heatsink is grounded to the chassis.  When you measure, you are measuring from supply rail to ground. 
What you are seeing is the meter charging up the supply rail filter caps.