Solid State Guitar Amp Forum | DIY Guitar Amplifiers

Solid State Amplifiers => Amplifier Discussion => Topic started by: docz on February 19, 2010, 11:34:03 AM

Title: What can I make with these?
Post by: docz on February 19, 2010, 11:34:03 AM
I just found a couple of TIP31 TIP32 transistors, I was thinking maybe I could use them for a power amplifier? Anyone ever tried using those? And anyone who can point me in the direction of a schematic using these that I can study to see if I can use these for guitar purposes?

DocZ
Title: Re: What can I make with these?
Post by: teemuk on February 19, 2010, 02:36:38 PM
http://www.rose-hulman.edu/class/ee/hudson/ece351/labs/ECE351Lab5.pdf
Title: Re: What can I make with these?
Post by: J M Fahey on February 19, 2010, 02:39:35 PM
http://www.seas.gwu.edu/~ece20/spring01/benfinalreport.pdf
EDIT:  ;D ;D ;D Looks like we posted at the same time, something very similar . Ho Ho Ho  :lmao: :lmao: :lmao:
Title: Re: What can I make with these?
Post by: docz on February 19, 2010, 07:15:55 PM
What kind of power can I get out of these?

DocZ
Title: Re: What can I make with these?
Post by: teemuk on February 20, 2010, 08:36:37 AM
Approximately 10 watts from first link's design, approximately 7 watts from second link's design.
Title: Re: What can I make with these?
Post by: docz on February 20, 2010, 11:05:41 AM
Is there anyway I can get more? Like 50W?
Title: Re: What can I make with these?
Post by: J M Fahey on February 20, 2010, 04:53:36 PM
If you need 50W, all right with that, but forget those TIPs you already have, or at most they  could be used as drivers in some bigger amp.
You need the other 99% of parts; mainly the power transformer, supply, chassis and heatsink, not speaking of a proper preamp.
Rather than ask "what can I do with these?" (you already have less than 1 US$ in parts) state what you want and we'll see what to suggest.
Good luck.
Title: Re: What can I make with these?
Post by: docz on February 20, 2010, 06:16:47 PM
I have a bunch of other stuff to, I just wondered what I could use them for. I just read that datasheet and they said they were 40W so I thought 10W sounded a bit low. I have a bunch of MPF102, J201, a couple TDA7294, a couple TDA2030, a bunch of op amps 4558D TL072 and LM386, bunch of 2N5401, 2N5551, buckets of 1N4148, 1N4007 a lot of pots, caps, resistors of different values. And I have sockets, plates for chassises, drivers, and a healthy supply of old wall warts from 5 - 16V. The only I don't have is a real deal transformer. But I'm looking for ideas on what I can build from all this stuff. I bought them for some stompboxes I wanted to build, but now that I have built them I have a lot of spare parts and I thought I'd turn some of them into an amplifier. I really want something in the 20 - 100W range I don't know what is possible. But I'm open to suggestions, I guess a 10 - 15W "ruby" or similar would be cool :)

Doc-Z
Title: Re: What can I make with these?
Post by: Minion on February 21, 2010, 12:07:18 PM
Well you got a TDA7294 , there you go , you can get over 50w ....
Title: Re: What can I make with these?
Post by: J M Fahey on February 21, 2010, 06:37:44 PM
Well, that's "slightly" different, isn't it? :o
I'd go step by step
You could make a TDA2030 amp and start by plugging your guitar straight there.
Clean sound anybody?
Then you can make a preamp.
You can use an LM386, any of those funny Fet preamps "based" on famous amps, an MXR Dist+, or even a Guv'nor which by itself is a complete preamp. We are talking garage band levels here.
Later on you can make a TDA7294 amp and upgrade to Club/College band levels.
Then if you have *a lot* of TDA7294's you can make a Faaaaabbulloussssssssssssss Mode Four !!!!!!!!!!!!!!!!!!!!! and burn 4 per week  :lmao: :lmao: :lmao:
Title: Re: What can I make with these?
Post by: docz on February 22, 2010, 10:16:09 AM
Cool, ok I just found a transformer. It is certfied for up to 150W, it's got four secondary taps of 12VAC (actually 8 I believe don't know if it is 8 phases of 6V or 12V I will test, it is made to power up four 12V spotlights) @ 4,2A Could this be a candidate for something? Maybe that 50W amp?

DocZ
Title: Re: What can I make with these?
Post by: J M Fahey on February 22, 2010, 12:24:58 PM
Nice transformer.
Draw secondary wiring and what you measure, but so far, if you can wire them for 24+24VAC or 48VAC center tapped, which is the same, you can have a nice +/-35VDC supply, ready to power two TDA7294 50W/8r easily.
You can build some sort of "stereo chorus" combo, with 2x12", you'll play anywhere.
I've just repaired a "Ross" 50W, 1x LM3886, +/-35V, one 12" 8r speaker, the thing is LOUD.
You'll have twice as much power.
I write "Ross" V50RG because the thing really is a Korean/Chinese OEM product (inside it says "Belcat 50RG" everywhere, even on the reverb tank and self-made speaker) but wrapped in fake Tweed (really a very good Tolex imitation, even with cloth texture)
I'd build a combo with a 12", an aluminum chassis that later can be easily perforated to add more pots (you can start with a 2 knob amp and end with a 13 knob one), I'd mount inside it the second TDA7294 exclusively driving the extension speaker jack and at will add an extension cab with 1x12".
Then you have a very portable 50W amp, that can grow to 100W, 2x12" when needed.

Title: Re: What can I make with these?
Post by: docz on February 22, 2010, 01:24:10 PM
What did you mean "Burn 4 a week"? 4 chips? 4 grand? 4 ears?

DocZ
Title: Re: What can I make with these?
Post by: docz on February 27, 2010, 10:24:41 PM
Also about the preamps, will this work as a preamp for that TDA2030 amp? Or will I need something between this circuit and the TDA to get the right impedance?
http://www.erikhansen.net/diy/schematics/misc/2203-RevB.png (http://www.erikhansen.net/diy/schematics/misc/2203-RevB.png)

DocZ
Title: Re: What can I make with these?
Post by: J M Fahey on February 28, 2010, 11:28:02 AM
That preamp sound very good and drives the SS power amp without trouble.
The "4 a week" refers to the infamous Marshall MF4 or Mode Four 350 which uses four TDA7293 kludged into a nightmare power amp, which burns so much that they had to offer little plug-in boards with a TDA7293 each so you can repair it without soldering.
Note: the TDA7293 is an improved version of 7294 with more bells and whistles.
Many technicians refuse to work on them anymore.
Single chip or dual, bridged chip amps are OK; just cool them properly.
Title: Re: What can I make with these?
Post by: teemuk on February 28, 2010, 12:25:00 PM
I wonder if Marshall is the only mfg that can't get those chips to work reliably. The TDA729x has plenty of usage in dozens of guitar amps and active monitor speakers (though Mode Four is the only one I've seen so far that uses the chips in a bridge and slaving mode). Anyway, I haven't heard similar horror stories about the great deal of other products with power amps based on that chip.
Title: Re: What can I make with these?
Post by: docz on February 28, 2010, 02:24:27 PM
I stumbled onto this circuit, that uses a TDA2030 and TIP31/TIP32 for a total of 30W, you guys think it will work good together with that preamp circuit I found?

http://www.elecfree.com/electronic/wp-content/uploads/2008/06/circuit-30w-amp-otl-by-tda2030-transistor.jpg (http://www.elecfree.com/electronic/wp-content/uploads/2008/06/circuit-30w-amp-otl-by-tda2030-transistor.jpg)

And how do I know what sort of load impedance the power amp can handle?

DocZ
Title: Re: What can I make with these?
Post by: Minion on February 28, 2010, 02:31:28 PM
The schematic it"s self shows a 4 ohm load so you can run at least 4 ohm and higher loads and maybe lower as the output transistors are Paralell to the TDA2030 which should allow you run lower loads but don"t take my word for it.....
Title: Re: What can I make with these?
Post by: docz on February 28, 2010, 06:01:20 PM
That electrolytic cap that is on the positive lead to the speaker, what is it's purpose? Is it just to block DC? Can I get away with different values?

DocZ
Title: Re: What can I make with these?
Post by: Minion on February 28, 2010, 06:06:19 PM
That amp uses a single Supply PSU so half of the DC Voltage will be on the speaker output.... Yes , It blocks DC , You could use a Different value but a Lower Value will Give you worse Frequency responce and a Bigger one will give you a better frequency responce so if you do use a different Value I suggest you use a Larger value .....
Title: Re: What can I make with these?
Post by: docz on February 28, 2010, 07:22:03 PM
Ok I get it, what about C1, that goes between the two input resistors? Is that some kind of filter? Again how will different values effect it?


DocZ
Title: Re: What can I make with these?
Post by: J M Fahey on March 01, 2010, 03:17:48 AM
Hi Teemu.
I guess "using them within their limits" is the key.
And bridging plus slaving is *not* a failsafe architecture.
*One* that fails, overstresses the parallel one, which has to bear full current,twice what was expected.
Seconds or minutes later, it burns/shorts, leaving the opposite pair trying to carry the full load on their own.
Couple that to the 32 flat wire connections needed working flawlessly ... and it becomes a ticking time bomb.
Besides, it isn't even cost-effective.
4 x IRFP250 can supply the same power in a more reliable way.
Besides, you can easily use 6 devices to better share the load, which is not possible with the TDA's.
I'm drawing a board to make 60W mini-cube Guitar and Bass amps with one TDA7294 each, and a latching (SCR) protection that mutes them whenever something strange happens, and in that use I have faith on them.
Anyway, only field use will tell.
Title: Re: What can I make with these?
Post by: teemuk on March 01, 2010, 06:42:02 AM
Quote from: docz on February 28, 2010, 07:22:03 PM
Ok I get it, what about C1, that goes between the two input resistors? Is that some kind of filter? Again how will different values effect it?

I suppose you mean C2?

Here's how it works:

To get optimal signal swing at poth postive and negative half waves, an opamp circuit must have its both inputs and the output biased to a DC voltage potential that is exactly half of the (power supply) rail-to-rail voltage. Think of that voltage potential as the zero crossing point of the output signal. The output will bias itself automatically because it is driven by the inputs.

If the opamp is powered from a "dual supply" that uses positive and negative supply rail voltage the required bias voltage potential is their difference, that is (usually) zero volts. This is a useful configuration because you don't have to AC couple the outputs and the inputs to block the DC bias voltage (since that voltage is practically zero).

In this case, however, the opamp driver is powered from a single ended supply. The two supply rails in this case are the positive one and the ground. Since the same rule about biasing still apples the opamp needs to have a bias DC voltage that is exactly half of the positive rail voltage.

Thus we come to the voltage divider consiting of R1 and R2. This, as you can see, will produce a required DC voltage potential for biasing. Exactly half of the supply rail voltage. The input of the opamp is then referenced to this DC potential with resistor R3. C2 is indeed a filter to keep the potential at steady DC.

The bigger value cap you use there the steadier the bias voltage will be and the less distortion there will be at low frequencies. The drawback is that the resulting RC filter has a higher time constant and it will take a longer time for the operating voltages to settle.

Due to prevailing DC potentials in inputs and output we also need to AC couple this sort of design. C1 is the coupling cap for the input and C8 is the one for output. As discussed, they also form RC filters with related resistors / impedances.

C4 is another coupling cap. It's for the other input (which is used for feedback loop). If that cap was omitted this opamp input would also need a reference to the biasing DC voltage. However, we can AC couple one of the inputs because biasing the other one is enough. One reference will drive the other input as well as the output to proper bias potential (assuming those terminals are properly AC coupled that is). Since C4 will also limit low frequency gain it's usually found even from designs that wouldn't "need" it.

---

If the TDA2030 can work from a dual rail you can simplify the circuit a lot because you can remove many of the coupling caps and the biasing network and simply bias the opamp with ground reference. I belive the datasheet of that chip has some examples about this stuff.
Title: Re: What can I make with these?
Post by: docz on March 01, 2010, 08:50:58 AM
Thank you very much for a great explanation! I get it C2 and the coupling caps now. I thought that was a voltage divider, but I was not sure. This is all pretty new to me. From what I read from the datasheet, this chip get's it's negative voltage on pin 3 and positive voltage on pin 5. But I can't seem to find a voltage divider there, is that what Q1 and Q2 do invert the power? The dual rail circuit in the datasheet is much simpler - and easier for me to understand. Could you guys point me in the direction I need to include those two transistors for the double boost in power?

DocZ
Title: Re: What can I make with these?
Post by: teemuk on March 01, 2010, 01:01:11 PM
I think these diagrams should clarify things quite a bit.

Note that I omitted some parts to show only the essentials and make the circuit diagrams simple. These parts are still required in the actual amp.

(http://e.imagehost.org/0839/example00.gif)

What are those other parts, then:

- C5: a main filtering cap for the supply rail. If you use dual rail, each rail will require its own but you can use half the capacitance (per rail) that is required by a single rail supply.
- C3: another filtering for the supply rail. This one is used for a fast response to momentary current draw. Due to layout issues the main filter cap C5 is usually quite a bit further from the transistors and the chip drawing current. Impedance and inductance of the wiring will thus become an issue and this can make the circuit unstable. C3 is placed physically as close as possible to the components drawing current to minimise the effect of wire inductance and resistance. Again, if dual supply is used you will need two of these. One per rail.
- R8 + C7: These are a so-called "Zobel network". They will compensate the speaker's inductance that icreases at higher frequencies. The network makes the amplifier operate more stable at difficult speaker loads.
- D1 & D2: These diodes protect from inductive voltage peaks by clipping the output voltage if it exceeds the supply rail potential. This will prevent voltage peaks from reverse-biasing and damaging the transistors or the chip. Note that these diodes actually go to supply rails. If dual supply is used the other one is connected to negative rail instead of ground.
- C6: this capacitor ensures that both transistors have an equal AC voltage driving them.
Title: Re: What can I make with these?
Post by: docz on March 03, 2010, 08:27:16 AM
Wov thank you very much teemuk for a very insightful explanation!

I will start to prototype this thing as soon as I get my desktop cleaned out. It is absolutely flooded with half-way-done projects :)

I think this will be great!

DocZ
Title: Re: What can I make with these?
Post by: docz on March 03, 2010, 01:29:29 PM
Just to clearify things, if you don't mind me asking that is. How does the values of the caps affect the different functions?

DocZ