Solid State Guitar Amp Forum | DIY Guitar Amplifiers

Solid State Amplifiers => The Newcomer's Forum => Topic started by: Amp on April 11, 2013, 09:23:08 AM

Title: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Amp on April 11, 2013, 09:23:08 AM
OK lads. T- 10 hours and counting, picking up one of these.

(http://www.somewhereoutwest.com/graphics/410_01.jpg)

... unsure yet if it's a 50w or 100w version, late 70's/early 80s 410 solid state with  intermittancy issues. Based on his explanation, mostly sounds like contact stuff. SS Jazzers are my weakness, these are very highly regarded from a tonal standpoint, the price is right for the relatively long drive so I'm diving in.

Prepurchase Question 1: Anyone familiar with these from a repair standpoint?

Prepurchase Question 2: Anything specific I should look for from a behavioral standpoint that perhaps should cause me to pass on the amp all together?

Presuming the amp is a go, I'll post further details here with detailed pics as soon as I get it home later this evening.
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: J M Fahey on April 11, 2013, 10:07:55 AM
1) Enzo is King.
By the way, he's also the kind soul who posted most Guitar Yamaha schematics online, go figure.

2) just plug your guitar and play.
Loud, quiet, move the controls, listen for speaker buzz, etc.
Test the reverb, move switches.
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Enzo on April 11, 2013, 11:21:04 AM
Well, thank you.  next time I am in Argentina, I'll buy you a cerveza

AMps are amps, I look at them all the same way.  Intermittant?  Check loop jacks or power amp in jacks, anything that interrupts the signal path when in use.  Check the input jacks. loose or cracked solder.  CHeck solder on all the controls along the panel.

Ball up your fist and whack the top of the amp, if it reacts, cuts out, comnes back on, or crackles, then you have a loose connection inside.

And it works or it doesn;t.  The speaker is not ratty, the amp is not full of hum, the features work.  No special tricks to checking out an amp.
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Roly on April 11, 2013, 12:35:42 PM
My experience with faulty gear is that just about everything is repairable, and it's a very rare one that is so bad you wish you hadn't.  When buying, obvious faults are good because they demolish the asking price, and as Enzo implies, a fault that sounds like a road accident, blerts, farts, pops, rumbles, cutting in and out, are almost always due to dirty contacts, broken solder joint, just dumb stuff.

If it makes any sort of sound at all it's a good bet, and any faults are leverage to knock the price down.

Yammy stuff is normally well designed and built, so unless a cloud of smoke come out I say go for it.  :dbtu:
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Amp on April 12, 2013, 06:18:06 PM
Well, here she is.
Decommissioned from a local junior high school bandroom closet, straight off a 20 year hiatus. I paid $85 for the amp plus $15 worth of fuel in the big V8 top go get it, so figure I'm in at 100 on this one, which I'm comfortable with at this stage. That leaves me budgeted $50 for parts before I'd get uncomfortable.

The intermittancy is coming from this.

(http://i831.photobucket.com/albums/zz239/Champipple/CAM00027_zpsd95ca364.jpg)

When I tap it, I get signal. It was somewhat loose as far as the screws that held it to the chassis, I tightened them up but it's still causing intermittency and requires 'tapping' that specific part to get signal. Sometimes, when I turn the amp on, I get hum that dies out to clean after 5 seconds or so, tap on that a couple times, I get signal. Plays fine.

So, somewhere therein is the culprit. I'm guessing it's just a connection issue.

Where to start?

Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Enzo on April 12, 2013, 06:40:25 PM
I suspect if you look, there will be two large bolts through the heat sink to hold it to the chassis. That is your power amp module.  It plugs into the main board via a connector, maybe 6 or 8 pins in a row?  Check the solder on both the module pins and the mating connector pins on the main board.  And check that none of the female pins are spread loose.

But also be aware that every time you tap that thing, you are also sending a vibration through the rest of the chassis.  SO get out a wooden chopstick and start pushing things around.  The speaker plug next to it could be loose for example.
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Amp on April 12, 2013, 07:47:56 PM
Good deal Enzo.
Will get to it ASAP.

The real problem here is that they put a tall and narrow 410 amp in a junior high school band class on casters. Incredibly, incredibly unstable arrangement that was meant for a frame, not wheels. Breathe on it hard and it threatens to tip over.

No doubt this puppy took a few spills and some connection got kicked loose.

I'll report back with pics once I start getting things taken apart.
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Roly on April 13, 2013, 01:00:44 AM
Quote from: AmpPlays fine.

So, somewhere therein is the culprit. I'm guessing it's just a connection issue.

Where to start?

a) that puts you miles ahead, and for $100 it's a steal.

b) Yes.

c) LOOK.  "Your best service instruments are your eyes."  Get the chassis up on the bench, bright light, lens to hand, and gently wiggle the lose bit(s) and OBSERVE.  As Enzo says, this won't be "electronic" as such but a mechanical problem (as so many are).  Your analysis of how this fault came about (castors, unstable, falling over) sounds right, so concentrate on what would have been stressed when it got to ground zero forwards and backwards, and it's Sydney to a brick that will be where the trouble is. {ye gods, you could pay $100 just for one of those speakers - excellent score  :dbtu: }
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Amp on April 13, 2013, 03:22:08 AM
Thanks Roly  :dbtu:
I'm quite happy with it. Its late here and I didn't quite get to poking around in it today, but definitely will tomorrow and will post extensive pics.

@ Enzo

It was precisely as you said, removed those bolts, 6 pins, power amp module came off. Put it back on, amp stayed 'cut out' so the problem is definitely somewhere in the amp module itself or in the connection between the PAM and the board.

One thing I'm quite curious about; the chatter I read on the internet about these is extremely limited and fragmented, nowhere near robust enough to trust. Its said that the Fifty-410 is a 50 watt amp, however on the reverse of the amp, right here:

(http://i831.photobucket.com/albums/zz239/Champipple/120watt_zpsde011dd9.jpg)

...it says 120 watt? It certainly is loud as all get out. Perhaps I'm confusing something, or perhaps the internet is confused?
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: g1 on April 13, 2013, 12:03:36 PM
  That sticker is specifications regarding the incoming power from your wall outlet.  It will tell you voltage, frequency, and power consumption of the amp.  So in your case the amp uses 120 watts from the wall (to deliver 50 watts to the speaker, not very efficient).
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Roly on April 13, 2013, 02:05:55 PM
Quote from: g1not very efficient

...but typical of Class-AB amps which run between about 50%, and 72% for Class-B with pretty terrible crossover distortion (which is roughly the difference between "hot" bias and "cold" bias; clean and inefficient to dirty and efficient).
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Amp on April 13, 2013, 07:19:55 PM
OK, think we're home free.

Took out the guts

(http://i831.photobucket.com/albums/zz239/Champipple/CAM00029_zpsb0a28860.jpg)

Turns out the pins for the power amp module weren't making good contact due to grime.

Here's my attempt at taking a pic of them through the lighted magnifier lens

(http://i831.photobucket.com/albums/zz239/Champipple/CAM00030_zpsb66619ee.jpg)

Cleaned those, reassembled and now is consistently and reliably giving me full operation out of the left two speakers.

Anyway, now I have to wire up the two speakers on the right hand side.

(http://i831.photobucket.com/albums/zz239/Champipple/CAM00028_zpsf41078de.jpg)

You can see the improvised alligator clip arrangement they were using, doesn't work. One of the tabs is broken off (top right speaker, etc).

How do I figure out what wire I need to buy, what little clips I need to get, etc?


Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: J M Fahey on April 14, 2013, 12:07:52 AM
You may make a new terminal bridge out of a piece of PCB, but to connect the terminal to the VC wires,you'll need some of the ultra flexible one (tinsel wires?) specifically made for that use.
You'll have to get it from some speaker repair guy, it's stuff not sold over the counter at Electronics shops.
Do not place it neither too tight (you'll tear it from the cone) nor too slack, where it may bump against the cone or even worse, short against the frame.
Place it in an "S" shape.
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Amp on April 14, 2013, 01:07:38 AM
There's got to be an elegant way to do this.

Here's the wiring scheme, as best my limited knowledge and understanding would allow me to draw with MS paint.

(http://i831.photobucket.com/albums/zz239/Champipple/speakerwiring_zps8555c3bc.jpg)

So, the black and white wire descend from the plug in the chassis and hook into the terminals as seen. Everything is sane and logical until the wire flowage goes from the left bank (which receives direct power input from the plug and is presently functional) to the right bank (which is presently non-functional and presumably, receives indirect power input from the left bank)

Here, we now have an erratic series of mish-mash wires twisted together, alligator clips, phantom colors...

For example, the white wire that flows from the plug to the top left speaker, another white wire to the bottom left speaker then becomes a black wire twisted off on the wire terminal and that is just dangling loose, connecting to nothing.

Anyone know the proper speaker wiring scheme here?
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Roly on April 14, 2013, 01:41:48 AM
Yorg!  First thing, loose wires in the speaker circuit are an invitation to a short and a dead output stage.

Not knowing what the speaker impedances are I can only guess, but if they are all 16 ohms each it is most likely that they are all simply connected in parallel, all the "+"'s together and all the "-"'s together (which is implied in your drawing by both output leads going to the first speaker).

However I'm concerned about the phasing; when speakers are mounted with their tag strips together like this the + and - will be on opposite sides, meaning that the vertical connections should cross over.  The tags should have a "+" or spot of red paint on one of the connections to indicate the phase.

Can we get a circuit to settle the matter?
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Amp on April 14, 2013, 03:29:04 AM
Obviously I may be completely wrong but this strikes me as one of those old logic problems like they had on the college prep tests.

If that were the case, the answer seems as if it would be

(http://i831.photobucket.com/albums/zz239/Champipple/correct_zps0b04b4ae.jpg)

Which only really leaves me with the shortened terminal to deal with, however there's enough there to solder to, if need be. I think I'll give this a try unless someone comes on and tell me it's a horrible idea and I'll be blowing up a perfectly good amp in doing so.  :lmao:
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: J M Fahey on April 14, 2013, 06:25:54 AM
Nope, sorry. :(
You are comitting 2 sins for the price of one :
1) you are wiring them in parallel, total impedance 2 ohms.
The Yammy won't like it.
2) the speakers are out of phase= weak distorted sound, no headroom, no bass. Ugh !!

Don't the speakers have a red dot at a terminal, or a "+" sign?
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Roly on April 14, 2013, 08:37:17 AM
HTH
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Amp on April 14, 2013, 08:41:47 PM
That sure does help. I got down there with a flashlight and the + / - arrangement on the speakers is literally the exact opposite of that  :dbtu:

So, I have a black and a white wire descending from the chassis.
On your diagram, I assume that my 'white' would be your red wire?
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: J M Fahey on April 14, 2013, 09:39:35 PM
OK, redraw them showing clearly the + terminals, and post it in an editable format (.gif preferred, not .pdf)
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Amp on April 15, 2013, 12:54:18 AM
In the case of my amp, the arrangement would be:

(http://i831.photobucket.com/albums/zz239/Champipple/plusminus_zps2256ff05.jpg)

Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Roly on April 15, 2013, 02:24:55 AM
The actual polarity makes no difference, it's the relative polarity that matters.
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Amp on April 15, 2013, 02:50:38 AM
Good deal.
So I assume then that your red is my white?

Please bear in mind fellas that I am really, really new to this.
A couple of occasions so far, I've almost been shook loose from following along. For example:

QuoteYou may make a new terminal bridge out of a piece of PCB, but to connect the terminal to the VC wires,you'll need some of the ultra flexible one (tinsel wires?) specifically made for that use.
You'll have to get it from some speaker repair guy, it's stuff not sold over the counter at Electronics shops.
Do not place it neither too tight (you'll tear it from the cone) nor too slack, where it may bump against the cone or even worse, short against the frame.
Place it in an "S" shape.

Saw me looking up the meaning of the following:

PCB
Terminal
VC Wires
Tinsel Wires
Cone

:lmao:

Of course, this internet thing is a rather incredible way to learn.
Sitting here with this broken amp in front of me just playing along in this thread with you fellas over the past couple days and doing it hands-on has earned me a beginners  education that would've probably taken a few weeks, if not more, of bookstudy in a classroom to achieve.
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Roly on April 15, 2013, 07:34:51 AM
Quote from: AmpSo I assume then that your red is my white?

Yeah, white wires on a white background don't show up all that well.   ;)

PCB - Printed Circuit Board.
Terminal - the metal lug the wires are soldered to.
VC Wires - Voice Coil wires; wires leading to the driving coil of wire inside the magnet, called a "voice" coil for historical reasons that are now obscure, but it stuck.
Tinsel Wires - ditto, a.k.a. "braids", very flexible multi-strand cloth-cored wires used to connect the terminals to the back of the cone.
Cone - the conical cardboard bit that flaps back and forth.

The cone "suspension" comprises a flexible "spider" behind the apex of the cone, and the cone edge is supported by the "surround".

Some other 'speaker* terms;  {*sometimes the loudspeaker itself is called a "driver" when discussing loudspeaker systems in detail and the whole enclosure is then called a "cab" for "cabinet", or a complex cabinet such as a horn is called a "bin", to avoid confusion; the front plate the driver mounts on is called the "baffle".}

(http://www.acoustics.salford.ac.uk/acoustics_info/loudspeakers/loudspeakers_files/image023.jpg)

(http://lautsprechershop.de/hifi/images/tieftonf_en.gif)

(http://www.arthursclipart.org/physics/physics/loudspeaker.gif)

(http://cache.gawker.com/assets/images/gizmodo/2009/04/drivercutawaywiki.png)

What we deal with here is workshop practice and it is quite different from what is taught in Colleges.  I had 12 years of math and theory but I learned how to actually do things at the bench from my mentor who was both a senior tech and a qualified electronics engineer.
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Amp on April 15, 2013, 08:57:38 AM
Hooray!

Per Roly's wonderful suggestion, I've run the wires according to that scheme and we now have FOUR FULLY FIRING SPEAKERS  :dbtu: :dbtu: :dbtu: :dbtu: :dbtu:

Boy, these amps sure are fantastic. Talk about underrated.

Thanks so much for the help guys.
You walked me from broken amp to now a working amp.
Gives me a bit more confidence for when I finally run into that project that requires more advanced troubleshooting and possibly even... gulp... soldering.  :duh
Title: Re: Incoming Yamaha 410 Amp with 'crackling' issues...
Post by: Roly on April 16, 2013, 10:36:24 AM
That's excellent.   :dbtu:

To learn to solder, take some tinned copper wire and weave it into a 10x10 matrix of 1cm/half-inch squares.  Now solder up all the intersections.  If you are not on top of it, do a second one.  If you are still not on top of it, take up flower arranging.