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Solid State Amplifiers => Amplifier Discussion => Topic started by: madapj on December 01, 2009, 10:48:09 AM

Title: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: madapj on December 01, 2009, 10:48:09 AM
Here we go with this topic.
I wanna try to figure out how to wire and connect my future ampli+pre (effect) project.
I saw a lot of suggestions and ideas, but i'm not figure out how to wire and do a good project.
Compost of a LM3886 and other other pre and effect to change to seek the right sound (?)...
Everything with homemade PCB.
My goal is to draw a final schematic so i can start to make the pcb and enjoy the project.
In final i wanna have a stable power sections, a stable ampli and the possibility to change the effect that i wanna try(+15 -15 supply) .
So, in my mind, a stable PCB for the supply for the amp board(+35, -35), including also a little circuit to generate the supply for the preampli (+15, -15), a stable PCB for the LM3886, and in the end  the effects board that i'm going to change until i try all the possible effect in this world!!!!
First of all, i read some topic in here, from ESP Audio pages forum and some i check the Carlo Filipe suggestion.
So...
Just a few firsts suggestions that i need to know to draw this schematic and maybe posted for the people that is interested:

1. for the LM3886 is better to use the carlos felipe design (two bridge, some resistor and some small caps) o is enough the ESP site suggestion in the famous 27 project with only one brighe and only two caps? are 4700uF caps enough?
2.   I saw in the ESP pages that is used a little "2 diode - 1 resistor - 1 cap" section from the Circuit GND to The Earth plug in the chassis. I have to use it?
3. About the Output from the ampli board to the speaker. i have to take the GND throw a 0,1Ohm 5W resistor or i can plug it directly to the center GND?

Here the firsts questions, as soon someone answer me back i'm going to draw right the way the sch to understand better what i'm talking about...
I'm thinking that a lot of people, looking from this pages, remain a little bit confused about this things, a lot of different SCH over around and a lot of suggestion, and in the end the problems remain, and i know for sure, one of the easy and cheap project can be the LM3886...
I know that there is the ground section in the beghinning of  the site, but i wanna try to do something right for what i have in my mind!
Thank for everyone interested!!!

MArco
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: phatt on December 02, 2009, 01:57:40 AM
Hi madapj,
              http://sound.westhost.com/project27.htm (http://sound.westhost.com/project27.htm)
The Preamp Power Supply is derived from the main Voltage rails of P27.
Shown (though not clear for beguiners) at the bottom left of the preamp schematic.
(R18 R19)

The 680 ohm resistors will run quite warm,, I suggest 5watt will run very cool.
The Zener Diodes clamp the voltages to 15VDC.
Simple ,, works quite well, though If you want better than this you need to use Reg chips,, but more complicated.
Phil.
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: madapj on December 02, 2009, 04:44:08 AM
so the single rail supply is enough for the LM3886....
I have to follow right the way what is suggest on the this ESP pages?
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: phatt on December 02, 2009, 08:14:58 AM
OK lets get a few things sorted,,
I assume you wish to follow the ESP P27 preamp BUT use an LM3886 poweramp chip?

I've never been interested in chip amps and quite frankly using two transformer windings with two Bridge rectifiers to drive a single or dual 60 watt amp is just plain insane overkill.
If you where building a 400watt RMS @8 ohms power amp then YES it's worth the extra effort and expense.

Most of these poweramp chips can run a single supply rail but dual supply generally gives better perfomance.

Now unless I'm mistaken the red PSU board from *Chipamp* does not join the *Common pcb track* right at the Main Filter Caps. From what I've read this is poor design.

Side note; Thank *Teemu* for pointing out that hidden gotcha on PSU filter caps:). It had not dawned on me until I read his book. Good on yah Teemu :)

Sounds like you should download teemu's PDF book and take the time to read it as it may help you come to terms with building an amp. The link can be found right here on SSGA.

Sadly all the overrating of parts is probably going to waste if you don't have good pcb layout.

Reading right off the Data sheet,
LM3886 is rated at 50 watts RMS @ 8 ohms from a 50 volt CT Tr delivering 35-0-35VDC.

Now the psu for ESP's P27 which states a 150 VA rating on a 50 volt CT secondary is
driving a 100watt amp,,  Humm, then I'd say it's perfectly capable of driving a little LM3886 to full output and beyond.

I'm not the chip amp expert here but a quick look at the workings tells me this chip uses all NPN output drivers which from what I understand is well out dated being that use of
both N and P drivers is now commonly accepted as being better.

I'm adding a small schematic to help get your head around the power supply.
this should power most small chip amps like you propose and deliver a split rail for preamps.
Cheers, Phil.
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: madapj on December 02, 2009, 09:22:57 AM
No, i think that i explain myself really bad...
Forget everything that i said and we start again.
Sorry i'm italian and is a little bit difficult to explain myself.


So, here we go:

I'm going to use only one transformer, a 150VA, 18-0-18 output. Maybe not enough for the full output power, but anyway good for my needs.

I'm going to use a LM3886, for the amp section, i wanna built it following a sch that i find in this post. here:
http://www.elektronika.lt/_sys/storage/2004/11/30/pic1.gif (http://www.elektronika.lt/_sys/storage/2004/11/30/pic1.gif)
I wanna do that in a standalone board, with the input for the power (from the powerboard), input for signal (from the preampboard) and output to the speaker.
Everything until now is easy and clear!!!

The powerboard, have to give the 25/-25 to the amp, and also the 15/-15 to the preamp. 
The image that you post, is perfect. I decide to put also the two fuse there.
You said that the single bridge way is enough, so i'm not going to use the schematic suggest in here http://sound.westhost.com/project04.htm (http://sound.westhost.com/project04.htm) (Figure 1- +/-35V Dual Power Supply).
I saw also, in the ESP page that is used another "little" bridge with a resistor and a capacitor in parallel to prevent loop. (Figure 3 - power supply) from http://sound.westhost.com/project27.htm (http://sound.westhost.com/project27.htm).
My question is, i have to use it?

And another question, this time for the output jack to the speaker.
I saw that there's a 0,1Ohm 5W resistor in series to the GND center, in my case on the powerboard. I have to use it?

I hope i explain myself a little bit better, anyway, i'm going to draw this thing down, so maybe i can explain my issus better.

Thank again for your patience.

Marco

 

I'm going to use a toroidal that i have home, a 18-0-18, 120VA, i know, maybe not big enough but for now i think that is going to be fine.

Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: J M Fahey on December 02, 2009, 09:50:50 AM
Your toroidal will be fine, because your amplifier is *not* going to put out 50W RMS, but closer to 30W into 8 ohms.
Build the simplest version of anything, it often is best, don't complicate yourself with dual bridges and the like.
Those +/-15V will power any op amp project you want to test, it's also easy to get +9V to test most pedal circuits.
I'd build a power amp+PSU block, *and* a front panel full of holes for pots, jacks and switches, and a couple protoboards semi-permanently fixed (velcro or double sided tape), to experiment at will.
Good luck.
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: phatt on December 02, 2009, 10:05:50 AM
Quote from: madapj on December 02, 2009, 09:22:57 AM

I saw also, in the ESP page that is used another "little" bridge with a resistor and a capacitor in parallel to prevent loop. (Figure 3 - power supply) from http://sound.westhost.com/project27.htm (http://sound.westhost.com/project27.htm).
My question is, i have to use it

No you don't have to use it Rod E is just covering all possible situations that his circuits may have to confront.
You will only need it with really big complex setups.

Re the .1 ohm resistor hanging off the speaker you mention.
Again NO. Until you become more confident with building just leave it out.

I my experience it only makes a very subtle difference to the end result,, but hey others claim great benifit. It gets many names ,, (Defined Impedence or Current Feedback)

From 18-0-18 secondary you should get at least 22watts.

Re elektronika circuit,,,play with different values for C1, I'd try lower even .5uF, but let your ears work it out.

Now back to PSU I posted, the problem you now face is those 680 Ohm dropping resistors will need to be changed.
You will need to mess around but at a guess ,, 470 Ohms might be a starting point.

Don't worry your english is obviously good enough to get the point across 8)
I very much doubt I could write it all down in your language.

Arrh,, just noticed your post JMF,, thanks it all helps.
Yes bread board or protoboard EVERYTHING.
I've learnt that the hard way but it was all so long ago I forget to say it now.

Have fun with it Marco,,you will learn as you go,, Phil.






Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: madapj on December 02, 2009, 11:29:08 AM
Thanks so much to everyone...
i think that i have understand everything i need for now...

When i'll finish to make the pcbs, i'm going to ask something about the speaker to buy.
I was thinking about two 8Ohm speakers to put in parallel, but i really don't know where i have to start to search...

For now... thank again!!!
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: J M Fahey on December 02, 2009, 12:51:36 PM
Speakers?
Italy makes some of the world's best speakers.
RCF is second to none in the PA field, and better than many "modern" JBLs, although very expensive.
Guitar legend Jensens are made right there, at the SICA factory.
*Maybe* they can't sell direct to you, because they make them under contract for an American distributor, or they must charge you the international price, but I know that Sica sells guitar speakers under its own trademark. I'm sure they are exactly the same.
Search a little and tell us.
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: madapj on December 06, 2009, 10:33:24 AM
thanks J M for the suggestion of the speaker... great.

I search in the web and I find some good start point... The problem is that most of them don't sell to private, but i think that i'm going to figure out something.
Another things...
I built the LM3886 amp. i have to tell that sound good. I drive an old speaker box of a old marshall ampli that i have.
Which preamp did you raccomand.
I'm don't know, something simple for the beginning, with volume, gain, and maybe controls for the tone. Something clean.
I don't care for the power supply.
Everything have to be ok for driving the lm3886.

Marco

Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: J M Fahey on December 07, 2009, 02:50:56 PM
Rod Elliott (search) published a good guitar preamp.
You will even find some comments here, at SSGuitar.
It does not have much of a distortion, but you can use (or make) some good pedal for that.
Maybe a friend's shop may order a couple speakers from the factory, or a distributor.
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: madapj on December 11, 2009, 03:13:30 PM
yes, i look a lot in the ESP Elliot pages.

I'm wonder is you're talking about the preamp in the project27 or in the project27b.
If is so, whick one of the two do you raccomand? are they quite the same about sound or are they different?
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: J M Fahey on December 12, 2009, 10:21:38 AM
Hi madapj.
It's the newer Project 27.
It's a clean, quite Fenderish flavored preamp, also somewhat similar to what Roland Cubes and JCs, or old Yamaha G series tried to do.
Of course, as Teemuk already stated, the distortion is very weak, but that's what pedals are for.
To test it, mount a protoboard on a piece of wood and screw in front of it a piece of aluminum (preferably) or acrylic (cover its back with aluminum paper for grounding) full of holes for jacks, switches and pots.
That way you can experiment at will, and only commit to pcb design (or perfboard layout) after you are satisfied with your sound.
You can rehearse with that contraption and even play live once, if you are *very* careful about the transport.
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: madapj on December 12, 2009, 01:58:57 PM
Thank J M for your advice.

I've already done something like a test board, full of holes, jack and everything i need. i recover the board from a old dvd case player. It is in plastic, so is ok, i think.

Anyway, i check the sch from the project 27 (ESP):
http://sound.westhost.com/project27.htm (http://sound.westhost.com/project27.htm)
like you said, the new one.

here some question, that i have already ask, but i'm a little bit confused, about the capacitor.

I saw this capacitor, from the sch:
C3:   1uF
C8:   1uF
C10: 2,2uF
C15: 2,2uF
C14: 10uF

what i have to use? electrolitics or "normal"?
is i have to use electrolitic capacitor, can you tell me the right positive position, expecially the last three?
I ask you again this thing cause i wanna be sure about what i have to do and don't make any mistake.
thank again...

Marco
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: J M Fahey on December 12, 2009, 04:12:27 PM
Hi Marco.
1)They are all standard electrolytics.
2) They all handle only a few millivolts DC if at all. Conventional wisdom would be use bipolar or non polarized ones.
Years of bench practice by zillions hobbyists says: in that case just use conventional electrolytics.
If irrelevant I point all the same way, so if someday that does not work, I know I must invert that one.
Calling U:up; D:down; L:left; R:right:

C3 U
C8 U
C10 L
C15 L (the transistor base will be a few millivolts negative)
C14 R (the transistor emitter will be around 650 mV negative)
this is the only one that has some significative DC voltage)
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: madapj on December 13, 2009, 06:54:12 AM
wow... amazing!!!
again, i have only to thank you!!!

tomorrow i'm going to do the pcb...
let's see
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: madapj on December 15, 2009, 09:46:02 AM
i don't know, the preamp project still not working...
i made everything good (i guess), check and check the things over and over again...
Maybe is a connection pots problem, i do the same that is show in the ESP pages... but still not working. I think that i'm going to let it go.
Have you got some other suggestion for a clean preamp?
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: J M Fahey on December 15, 2009, 11:59:37 AM
Hi Madapj.
Did you protoboard it or went straight to the PCB design?
I'm sure you have some small error.
Proto is better because of the ease to correct or modify anyhing.
Post some pictures and measure the voltage at every IC pin, and the transistor too.
If you give up on your first problems, what will you do on your next project(s)?
Your LM3886 did work, if I'm not mistaken.
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: madapj on December 15, 2009, 04:12:51 PM
I did pcp design direct 'cause i'm pretty good in that. ( i think )
I have done a lot of pcps, in school and also for work, and i'm pretty sure to have done correctly.
this is not the first pcp that i have done, i have controlled it a lot of times.
The problem is that i worked a lot with digital stuff, like PIC and uProcessor, so my knowledge about analogic signal is not enough to understand where the problem is.
(I really have to start study analog circuit!!!!). (any good volume suggestions?)
I really didn't want to give up, and i'm happy that i find someone, like you, to figure out where is the problem. I say you thank again.

So, first of all, i use, instead of the BC549 another transistor, the BC550, higher voltage and same noise (on the cover is write CC550...)
Second, i left the low input disconnected, ( R2 input not connected, i have to connect it to GND? ).
Here the voltage from every PIN from the IC: ( no signal in input ).
1: -13.17
2: -13.13
3: -12.01
4: -14.62
5:   0
6:   0
7:  0
8:  12.79
The supply is a little bit different cause i add a green power LED with a 600 Ohm resistor in parallel with the 15 Volt positive rail)

It seems that no signal is coming from the tone section, so i guess is a pots problem?
i follow the figure is the esp pages, there's a draw with the pot connections, and is write that the view is from front... i don't know
how can i understand if is only a pots problem?
can i make a bridge from the out of the 1 pin to R9 and check if is working?

the amp is workin good, i tried and is perfect.
I post some photos...






Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: J M Fahey on December 16, 2009, 10:11:01 AM
Hi Madapj.
The voltage measurements were important.
V(oltage)(at pins)5/6/7= 0V are ok.
V1/2/3 close to -V supply are not.
You might have a bad IC1, although that's not very common.
Pull it from the socket, and measure V1/2/3 , you *should* have 0V there.
If not, specially on Pin1, follow the traces, you can either have a layout/design error or some solder bridge or small metal burr or flake (or an improperly etched area) .
Turn your PCB file (silk screen side, copper side, check plot) into a gif or jpg, and post it to follow the wiring.
If voltages are good, pop in another IC and check.
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: madapj on December 17, 2009, 11:50:49 AM
i check all the pcb, and now is working.
Like you said was some kind of flake, 'cause i wash the pcb with some CRC and now is working good.
The voltage now, in the 1-2-3 pin are quite close to GND, and the project is working.
But i have some other problem:
Is so importante that the power is right +15 and -15?
i have -14.55 and +14.37. they have to be equal?
Second thing, everything is a little bit noising... at home i have a NE5532, that's a lot of people sayd that is a good IC for audio. can i put it instead of the TL072, that maybe is a little bit compromise for the bad that append before?


Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: J M Fahey on December 17, 2009, 02:03:24 PM
Hi mdapj, don't worry.
The TL072 can work from +22 to +4V and from -22 to -4V and any combination between those two; from pin 8 to pin 4 you should have no more than 36V and no less than 8V.
Do you have noise with the input shorted to ground? What kind of noise?
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: phatt on December 18, 2009, 07:30:27 AM
Hi madapj,
              The Hum maybe due to not having the *Circuit Common Grounded to the Case*?   I can't seem to see that in all those pictures.

Nice neat work by the way :tu:
Phil.
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: joecool85 on December 18, 2009, 09:18:41 AM
Quote from: phatt on December 18, 2009, 07:30:27 AM
Nice neat work by the way :tu:
Phil.

I'm impressed as well.  Excellent job!
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: madapj on December 20, 2009, 04:52:29 PM
QuoteNice neat work by the way Thumbs Up
Phil.

QuoteI'm impressed as well.  Excellent job!

thank you. i apreciate that.

Now... noise problem.
I change the TL072 with a new one... just to be sure
I connected the central GND star between the to big caps direct to the gnd chassis, where is also connected the Earth from the home power.
The noise now is a little bit less.
But the problem still exist.
If i leave the signal connector free there is a lot of noise, i have to power down 'cause is really annoying and if i connected it to the gnd the noise is less, but still.

In the second jpg that i post you can see al the connection that i have do.
I a few worg i have one power board that supply to different board, one for the amply and one for the pre.
Every board have his own gnd connection.

1: How can i solve the problem noise?
2: is a problem that the plus and the minus voltage are a little bit different? (like +14.50 and -13.80)
3: if i turn all off the master volume the noise really go up.

i wanna try to do another pcb for all the caps with a singol connection, to avoid the problem with all the cablage cause i see that if i get the hand close the system start to noising... is that stupid?

Thank.... Marco


Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: joecool85 on December 24, 2009, 11:27:00 AM
I'm still thinking grounding issues are the cause of the noises you are hearing.  Are they loud noises or just kind of in the background?
Title: Re: power supply section and the right way to wiring the GND-Earth (lm3886)
Post by: phatt on December 25, 2009, 08:23:51 AM
Hello again madapj,

Go back to ESP schematic and note the *One* ground node is at the input socket. His design, so start there first. If no luck then we will look at other issues.
Phil.