Solid State Guitar Amp Forum | DIY Guitar Amplifiers

Solid State Amplifiers => Amplifier Discussion => Topic started by: mgcasella on June 14, 2010, 06:24:48 PM

Title: Custom ss guitar amp build!
Post by: mgcasella on June 14, 2010, 06:24:48 PM
I found someone locally (a guy named Tom) who will build a ss guitar amp for me and I am psyched :)

Last week I met with Tom and we ironed out all the details of the amp.  Upon meeting, he realized that my design was a little more complicated than he thought (I wasn't able to communicate all that I wanted clearly via email because I'm not an electronics engineer).  In a few days, Tom should be getting back to me and, hopefully, we'll be ordering the parts pretty soon.

Tom said this whole project should take about one month so I'll keep everyone updated on the progress  :tu:
Title: Re: Custom ss guitar amp build
Post by: mensur on June 14, 2010, 07:15:32 PM
Quote from: mgcasella on June 14, 2010, 06:24:48 PM
I found someone locally (a guy named Tom) who will build a ss guitar amp for me and I am psyched :)

Last week I met with Tom and we ironed out all the details of the amp.  Upon meeting, he realized that my design was a little more complicated than he thought (I wasn't able to communicate all that I wanted clearly via email because I'm not an electronics engineer).  In a few days, Tom should be getting back to me and, hopefully, we'll be ordering the parts pretty soon.

Tom said this whole project should take about one month so I'll keep everyone updated on the progress  :tu:
What kind of amp, how much power, channels...?
Title: Re: Custom ss guitar amp build
Post by: J M Fahey on June 15, 2010, 12:15:56 AM
*Where* is
Quotelocally
? :P
Title: Re: Custom ss guitar amp build
Post by: mgcasella on June 15, 2010, 02:39:44 AM
I am in Lawrence, Kansas   <3)

Here are the features so far:
-The design is based off a few common favorite ss amps that are specifically good for METAL (such as the Ampeg VH-140C [LOOSELY, that is]) plus the addition of extra controls and features (such as a "Depth/Resonance knob)
-100 watts
-----I was skeptical about just having 100 watts but Tom assured me he knew what he was doing.  He also said if I wasn't completely satisfied then we would tweak it until I was or I didn't have to pay him  :tu:
-Two inputs:  High gain and Low gain
-Two channels:  Clean, and Distorted (plus a Boost switch for the second channel for soloing, getting even more gain if you are doing straight up grindcore/noise, etc).
-Two output jacks with a choice of 4, 8, or 16 ohms
-Direct line out
-Effects loop
-Reverb (because everyone knows you sometimes just need a little bit of it
-Master volume

My goal is to make a high quality amp that is specifically for METAL \m/ (and that includes all sub-genres).

If anyone can think of any other "must-have" features then please let me know!  This is still in the design stage so there is still time to include them.
Title: Re: Custom ss guitar amp build!
Post by: J M Fahey on June 15, 2010, 11:08:41 AM
For one, forget about
Quote-Two output jacks with a choice of 4, 8, or 16 ohms
unless it's a tube amp, which I guess it is not.
Title: Re: Custom ss guitar amp build!
Post by: teemuk on June 15, 2010, 11:38:25 AM
But that can be achieved. Either by fitting an autotransformer to output for impedance matching, or by varying the power supply rail voltage + power amp gain according to preferable impedance setting.
Title: Re: Custom ss guitar amp build!
Post by: mgcasella on July 08, 2010, 04:39:53 AM
It's been a while - this I know :P  but we (Tom and I) are waiting on some stuff to come in the mail. For the purpose of experimentation we are going to be trying two different chips (TDA7293 and LM3886T) in the power section. By this, I mean we are going to try the TDA7293's in the amp first to see how they sound, and then see how the LM3886T's sound.

If anyone knows anything about these chips that we should know (that we wouldn't get from a simple Google search), and has an opinion on them, please speak up. Also, don't worry, there will be plenty of ventilation/airflow/heat-sinks as Tom said these things can get pretty hot  :trouble

BTW the amp is now officially planned to put out 150 watts.

PS: If anyone has a good schematic of the Mosvalve MV-962 please send it to me because Tom wants it  :tu:
Title: Re: Custom ss guitar amp build!
Post by: phatt on July 08, 2010, 09:07:37 AM
Hi mgcasella,
                You may need to clarify the 150Watts? (Headscratch)
If that's what you expect to get from an LM3886T ,,then I have bad news as the best is about 50W @8R.

That said it is a stunning little chip and well suited for guitar in my recent findings.

I'm Having an absolute ball working with this little throw away. :)

See here:
http://www.ssguitar.com/index.php?topic=1672.0

Contains an LM3886T running from 36-0-36 VDC Rails.

I have not updated the progress as there has been a distinct lack of replies but if you wish I'll post the schematic of PowerAmp circuit and little Preamp I hooked up.

I only wanted to utilise a 2 knob preamp as all my fancy stuff is done via outboard preamps so I only need simple control over the poweramp chip section.

The wacky thing is it does a wonderful compression job of guitar signals  and I'm still looking into why that may be so but for the moment I'm having so much fun playing it I don't wish to pull it apart.

From what I've found so far;
If you want all clean power at 50Watts then don't bother with the LM3886 as it distorts when driven.  which is exactly what I wanted. A cheap little amp that breaks up nice,,,
I'm chuffed. :) <3)
Cheers Phil.
Edit: I should add it's friggin loud when you plug into a 15 speaker ;)
Title: Re: Custom ss guitar amp build!
Post by: Jack1962 on July 08, 2010, 12:47:07 PM
brother I would go with the TDA7293's , they work real well , and can produce the power that your looking for , check out the Marshall AVT

                                                    Rock On
Title: Re: Custom ss guitar amp build!
Post by: mgcasella on July 08, 2010, 05:24:15 PM
Quote from: phatt on July 08, 2010, 09:07:37 AM
Hi mgcasella,
                You may need to clarify the 150Watts? (Headscratch)
If that's what you expect to get from an LM3886T ,,then I have bad news as the best is about 50W @8R.

That said it is a stunning little chip and well suited for guitar in my recent findings.

I'm Having an absolute ball working with this little throw away. :)

See here:
http://www.ssguitar.com/index.php?topic=1672.0

Contains an LM3886T running from 36-0-36 VDC Rails.

I have not updated the progress as there has been a distinct lack of replies but if you wish I'll post the schematic of PowerAmp circuit and little Preamp I hooked up.

I only wanted to utilise a 2 knob preamp as all my fancy stuff is done via outboard preamps so I only need simple control over the poweramp chip section.

The wacky thing is it does a wonderful compression job of guitar signals  and I'm still looking into why that may be so but for the moment I'm having so much fun playing it I don't wish to pull it apart.

From what I've found so far;
If you want all clean power at 50Watts then don't bother with the LM3886 as it distorts when driven.  which is exactly what I wanted. A cheap little amp that breaks up nice,,,
I'm chuffed. :) <3)
Cheers Phil.
Edit: I should add it's friggin loud when you plug into a 15 speaker ;)

Thanks for the info :tu:  As far as the 150 watts is concerned, since I'm not the engineer building this, I'm not quite sure how to answer your question  :-[  However, I'm sure Tom (the tech) will know.  Whether he'll have time to respond, however, that's another matter  :-\

BTW even though I don't understand the technicalities behind your project I'm definitely going to check out your thread  :tu:
Title: Re: Custom ss guitar amp build!
Post by: joecool85 on July 09, 2010, 11:44:59 AM
Quote from: phatt on July 08, 2010, 09:07:37 AM

From what I've found so far;
If you want all clean power at 50Watts then don't bother with the LM3886 as it distorts when driven.  which is exactly what I wanted. A cheap little amp that breaks up nice,,,
I'm chuffed. :) <3)
Cheers Phil.
Edit: I should add it's friggin loud when you plug into a 15 speaker ;)

I disagree on the breakup, that must have something to do with your circuit.  My LM3886 was clean all the way up to full volume, and VERY loud with the 10" speaker I had on it.  Loud enough that in a 14' x 16' bedroom I couldn't play above 1/2 volume, and even that left my ears ringing.  It comfortably played with a full drumset around 1/2 to 3/4 volume.
Title: Re: Custom ss guitar amp build!
Post by: phatt on July 10, 2010, 12:12:51 AM
Thanks for the input Joe Cool,

Well all very interesting, but rather frustrating for me.
I hate it when something works great but you have no clue as to WHY!
Drives you crazy :duh

I will soon post the preamp and my scratchings of how the Pwr chip is wired up.

I hotwired a Trademark 60 a while back and that uses the LM3886.
It was clean and loud but crap distortion.
I assumed all the comp/dist/OD effect was in the preamp.
(and you can't access the Pre circuitit as it's one big blob of black plastic)
Cheers, Phil.
                 
Title: Re: Custom ss guitar amp build!
Post by: phatt on July 10, 2010, 04:59:30 AM
Hi ,, I just posted some circuits here;
http://www.ssguitar.com/index.php?topic=1672.msg11002;topicseen#new

Might give some ideas to work with.
Phil.
Title: Re: Custom ss guitar amp build!
Post by: Jack1962 on July 10, 2010, 10:54:16 AM
Nice schematic phatt , and looks like a pretty good power stage to me.

                                               Rock On
Title: Re: Custom ss guitar amp build!
Post by: mgcasella on August 18, 2010, 11:41:26 PM
Hello Everyone!

Sorry - I know it's been a while.  Unfortunately, since Tom and I are very busy making money so we can eat and pay rent, we do not have the ability to devote 100% of our time to this lol

To tide everyone over, I decided to post some pics of when I visited Tom's place.  I was unable to get any good pics of the outside so I may take some when I visit this week.  Apparently, this used to be THE place to party back in the 80's here in Lawrence, Kansas but (unfortunately) I didn't take pics of the entire place - just Tom's work space.  Seriously though - this place has a fucking balcony and everything \m/

(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/Clean-spot.jpg)
This was my first view when I came down the stairs   :D

(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/Pool-table-longview.jpg)
The pool table.
Whoever can find Tom's leg first gets a prize!   :tu:

(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/Nady-pool-table.jpg)

(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/Floor-amp.jpg)

(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/Heatsink-bar.jpg)
The bar.

(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/Red-cables.jpg)

(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/Tubes-caps--trannies.jpg)

(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/Desk.jpg)
Tom's desk.

(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/Keyboard-Behringer.jpg)

(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/Keyboard-top.jpg)
Tom fixes keyboards for people, and it is also his main instrument, so he has a lot of them hanging around.

(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/PCB-ashtray.jpg)
Cigarettes, PCB, schematics, calculations I don't understand, and a subtext of METAL \m/

Some people would be alarmed if their technician's workspace looked like the preceding pics, but not me.  This is because, if it wasn't for the fact that I have a small apartment as well as a roommate, my place would look exactly like this too  ;D

I will be meeting with Tom later this week and he will be showing me some IC chips, as well as a power transformer, that we will possibly be using. 

Don't despair - more updates should be coming shortly!
Title: Re: Custom ss guitar amp build!
Post by: J M Fahey on August 19, 2010, 02:22:05 AM
HEEEEEEEEEEEEEEEEEEEEYYYYYYYYYYYYYYY !!!!!!!!!!!!!!!!!!!!!!!!!!!!! :trouble
Who said you could post pictures of MY workshop ????????????????? :trouble
I can only forgive you (a little) because thanks to your pictures I could find my girlfriend's white cotton panties, which she misplaced a couple nights ago, since we were last ... er ... adjusting bias on a Twin ... :-[
Now not kidding: terrific place to work in, *loved* the dual purpose work/pool table , the bar/workbench and the sight through the window.
Well, the combination bar/workbench is not too original, I've seen a few already.  :lmao:
Title: Re: Custom ss guitar amp build!
Post by: mgcasella on September 02, 2010, 05:08:40 AM
A big day has arrived!

Just thought I'd let everyone know that the LM3886T's and TDA7293's came in the mail.  Due to the overwhelming amount of recommendations we will most likely be using the LM3886T's, but we decided to buy some TDA7293's just for the fun of it  :tu:

Here are the LM3886T's:
(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/LM3886T-front.jpg)
(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/LM3886T-back.jpg)

Here is one of the TDA7293's:
(http://i204.photobucket.com/albums/bb39/mgcasella/Amp%20project/TDA7293.jpg)

Tom and I have decided on a small simple circuit to use for a mini-prototype of the amp (basically, we will be building a practice amp version of the beast).  Hopefully, we will be blowing stuff up within the next few weeks!   ;D
Title: Re: Custom ss guitar amp build!
Post by: DJPhil on September 02, 2010, 11:58:07 PM
I love the smell of new parts. :D

Somehow I totally missed this thread earlier. If you ever want to talk tech stuff and happen to be up in Omaha let me know. Not too many folks around here seem to be into electronics.

Keep us posted, I'm slowly working on a 3886 build here too, though I'm only after about 40W.
Title: Re: Custom ss guitar amp build!
Post by: mgcasella on September 03, 2010, 12:14:56 AM
Quote from: DJPhil on September 02, 2010, 11:58:07 PM
I love the smell of new parts. :D

Somehow I totally missed this thread earlier. If you ever want to talk tech stuff and happen to be up in Omaha let me know. Not too many folks around here seem to be into electronics.

Keep us posted, I'm slowly working on a 3886 build here too, though I'm only after about 40W.

Me too  :tu:

Yeah man I'll totally hit you up if I'm ever up that way - thanks for the offer  :)
Title: Re: Custom ss guitar amp build!
Post by: J M Fahey on September 03, 2010, 05:13:01 AM
Start with the LM3886, simply because it's logically laid out, and its PCB will be *much* more reasonable.
The guy who designed the pinout of the 7294/94 should be shot.
You need to join pins which are far away, with tracks crisscrossing each other, what were they thinking?
Why didn't they join them internally?
Stupid designer.
This *forces* you to use double face PCBs *and* to run tracks on the "back" side of the chip, making it very difficult to seat it against the back panel or a properly seated heatsink, as customary in guitar amps.
All examples show a big, heavy heat sink mounted *on* the PCB, "floating", that's to say unattached to the chassis.
Obviously the stupid designer aimed at TVs and  5.1 home theater systems, which do not take the bumping of guitar amps.
Or ... you have to take the very unreliable Marshall approach, with miniboards and 15 wire connectors per chip.
Oh well.
Title: Re: Custom ss guitar amp build!
Post by: mgcasella on September 05, 2010, 07:12:12 AM
That's nuts about the TDA's - I had no idea  :P  I have a feeling we'll be going with the LM's unless the TDA's sound a million times better  :tu:
Title: Re: Custom ss guitar amp build!
Post by: J M Fahey on September 05, 2010, 12:24:54 PM
Hi MGCasella, see for yourself.
Draw a line (which would be the back panel or a heat sink bolted *somewhere*), draw the chip package "bolted" to it, then all other components spread on "this" side of the sheet, meaning inside the chassis / inside the PCB and start penciling connection lines as needed.
With the LM3886 you will solve the maze in between 15 minutes and 2 hours, depending on the tightness you want to achieve , then use the PCB design software to draw it professionally.
Try that with the TDA !!!
All published solutions draw copper lines below the heat sink, which should then float over the pcb *or* hold the PCB "in the air" held by the chip pins.
All homemade projects I've seen show the PCB on a table, unmounted.
One demands a special heatsink with a much thicker center extension, to reach the chip.
Commercial users (Marshall) go the "spaghetti" way.
What irks me is that the chip designer could have easily solved it in 15 minutes extra work.
It must have been Friday afternoon indeed.
Oh well.
Title: Re: Custom ss guitar amp build!
Post by: mgcasella on September 05, 2010, 05:31:35 PM
That's so strange that the TDA's were designed that way.  I know they were originally meant for stereos, TV's, etc (and not for guitar amplifiers) but still it seems, from the way you describe it, that it would be hard to use the TDA's regardless. 

I wonder why Marshall decided to use them?  I bet they probably just got a deal on a huge batch and said "f!!* it - let's make some money"  ;D
Title: FINALLY! Re: Custom ss guitar amp build!
Post by: mgcasella on March 30, 2011, 02:02:47 AM
Sorry it's taken so long to update this page but things have not been going so well. To make a long story short, the guy I hired to build the amp didn't work out.  After repeated visits and discussions with this builder, I had to file claim with my credit card (I'm SO glad I didn't pay in cash).  The waiting period is over and the money is mine again, which is why I'm now just starting to continue with this thread.

As for my continuing search, I've gotten some "bids" where people have said they would charge me $800/hr for the design, which I can't afford (and personally, I think the quote was that high just because they didn't want to do it).

I suppose I could always try Craigslist.  If I could get someone just to draw up the schematic of the design, I'm sure I could find someone who could build it on the cheap, and then I could just tweak it. 

I've thought about just modifying an amp I already like to my specs.  This would be a chore (especially since I have limited knowledge of electronics) but it may be necessary.

I've already put so much time into this I think it would be ridiculous to just let it go.  Does anyone know how/who I could contact? Does anyone have any ideas?
Title: Re: Custom ss guitar amp build!
Post by: J M Fahey on March 30, 2011, 04:45:30 AM
Sory to hear that, but please remember you were warned fron the beginning that your goal was unrealistic.
That's why I suggested "keep it simple".
Truth is, what you wanted *can* be done, technically, but does not pay to build "just one".
Being a new design, (since you are not "exactly cloning" any commercial product) means that first
1) a general "block " design must be made, even on the back of a paper napkin (you got so far, I guess)
2) that design must be refined.
3) Decide power, PSU, transformer, size, chassis, front panel layout, etc.
4) Design a power amp, including its Layout, PCB, how/where it will be mounted, heatsinking, heat flow, etc.
5) Design, layout, PCB, for the clean channel.
6) Ditto for the basic dirty one
7) Ditto for interconnection, effects loops, (foot) switching.
8) Building a rough prototype, to check that the general idea is reasonable, start debugging ground loops, interference, radio, buzzing, oscillation, etc.
9) Rebuild the resulting rats nest into something more usable
10) Only now that it works, sort of, start polishing the sound.
11) This will *very* probably need a major re-design , back to step 4 (no kidding).
12) this is interactive re-design and sound polishing, will probably need 3 or 4 iterations until you are :
a) reasonably happy with results
b) too fed up to continue polishing.
13) you redraw the final PCB version and do the same with the front panel, you order the definitive set of silkscreens to print them, you also get a new blank front panel to be perforated and printed, since the old one is full of holes and permanent marker labels.
You build the amplifier's final version (which is the 5th or 10th since you started with this project)
14) Enjoy.
15) You have already spent from $2000 (you lucky guy) to $20000 (more realistic), you have a truckload of discarded stuff, including the "definitive" cabinet, because you realized too late that the chassis slid-in perfectly, *without* Tolex, but not at all (or maybe it needed a hammer) after you covered it.
16) Did I mention that it takes about a year to go through all this?
That for an established Company, with all its resources.
Even so, every year we see examples of "Frankfurterosis" or "NAAMMitis", when not-quite-finished products are rushed there to meet Marketing Dept. deadlines.
Oh well.
Been there, done it (for the last 42 years).
Title: Re: Custom ss guitar amp build!
Post by: mgcasella on May 16, 2011, 11:18:27 PM
Great news!

I recently was connected with a guy named Damon Mar who should be able to help me get a prototype of my amp going!  He's a musician, is about to receive his Masters in Engineering, and is also an entrepreneur.  He builds pedals that can be used with synthesizers, as well as guitars and they seem pretty cool.  He makes stuff more for people who like to make ambient-type noise, but I told him that I could definitely see metal bands (more like black/experimental metal) experimenting with his stuff.  Check out his website if you're interested: http://marsyth.com (http://marsyth.com)

We met for about 2.5 hours last Thursday and I told him all about the design and he says it's definitely something he can do.  Also, because he makes foot pedals and get stuff wholesale, I'll be able to get a deal on the parts.  Hopefully by next Thursday, he'll have an idea of most of the parts I'll need to buy.  After that, the plan is to make a protoboard with lots of sockets so we can swap out parts.

The best part is that he has an oscilloscope – that will be fun to use when we're measuring/messing with sound waves.

I'll be sure to keep this thread updated as the amp progresses.  When the amp starts making noise, would everyone like to see YouTube videos and listen to soundclips?
Title: Re: Custom ss guitar amp build!
Post by: joecool85 on May 17, 2011, 02:06:58 PM
Quote from: mgcasella on May 16, 2011, 11:18:27 PM
Great news!

I recently was connected with a guy named Damon Mar who should be able to help me get a prototype of my amp going!  He's a musician, is about to receive his Masters in Engineering, and is also an entrepreneur.  He builds pedals that can be used with synthesizers, as well as guitars and they seem pretty cool.  He makes stuff more for people who like to make ambient-type noise, but I told him that I could definitely see metal bands (more like black/experimental metal) experimenting with his stuff.  Check out his website if you're interested: http://marsyth.com (http://marsyth.com)

We met for about 2.5 hours last Thursday and I told him all about the design and he says it's definitely something he can do.  Also, because he makes foot pedals and get stuff wholesale, I'll be able to get a deal on the parts.  Hopefully by next Thursday, he'll have an idea of most of the parts I'll need to buy.  After that, the plan is to make a protoboard with lots of sockets so we can swap out parts.

The best part is that he has an oscilloscope – that will be fun to use when we're measuring/messing with sound waves.

I'll be sure to keep this thread updated as the amp progresses.  When the amp starts making noise, would everyone like to see YouTube videos and listen to soundclips?

Great news indeed.  We definitely want to hear sound clips and see videos.  I'd like to see video of the oscilloscope in action as well - those things are cool!

Good luck and have fun!
Title: Re: Custom ss guitar amp build!
Post by: mgcasella on May 18, 2011, 06:55:14 AM
Damon's website is marsynth.com/ (http://marsynth.com/)

Oops!   :P
Title: Re: Custom ss guitar amp build!
Post by: mgcasella on August 22, 2011, 01:11:27 AM
GREAT NEWS!

Finally, Damon and I were able to make time to sit down and determine what parts need to be ordered.  Soon, we will have the parts to begin constructing the protoboard of the preamp!

I'm so excited because now - in the foreseeable future - there will actually be something tangible/physical to show for all my work  :D

I will be sure to post updates as things progress  :tu:
Title: Re: Custom ss guitar amp build!
Post by: joecool85 on August 22, 2011, 01:01:56 PM
Quote from: mgcasella on August 22, 2011, 01:11:27 AM
GREAT NEWS!

Finally, Damon and I were able to make time to sit down and determine what parts need to be ordered.  Soon, we will have the parts to begin constructing the protoboard of the preamp!

I'm so excited because now - in the foreseeable future - there will actually be something tangible/physical to show for all my work  :D

I will be sure to post updates as things progress  :tu:

Good to hear, thanks for keeping us posted  :)