What are the little circuit boards attached to the lid ?

Operating the CMOS without feedback may emphasize higher frequencies where the impedance of the ear buds is higher. Try setting the gain of the output stage to something between 1 and 10.

The output stage doesn't use any feedback to lower the gain. Check the old National Semi application note in post 4 of this thread:

https://music-electronics-forum.com/forum/amplification/solid-state-hybrid/922490-what-does-this-ic-do-in-the-circuit

I was wondering what it would be like volume wise to have four 16 Ohm speakers and be able to select one, two or four in parallel with a footswitch ?

Most of these things use a regulated SMPS so they can come pretty close to doubling power with half the load impedance.

The 2N5484 should work fine in this application, and the pin configuration is the same.

Did you check the resistance of all the resistors before you installed them ? If that 1M5 resistor is 1K5, the generator will drive it fine but a guitar will barely be heard. You can probably measure it without removing it from the build, just reverse the meter leads and take the highest reading.

Quote from: gerry113377 on January 21, 2025, 02:59:20 PMThen I plugged in a 450w 8ohm AMPEG cabinet, with a bass guitar, struck my first note and it faulted immediately.

When you plug or unplug a speaker cable equipped with phone plugs on the speaker cabinet end, you are briefly shorting the output of the amplifier. If the amp was powered on, the brief short could have killed the amp.

Sorry for the delay but here's what I got from my guy at TI. He's not an actual employee as far as I know, more of a paid consultant. The TI engineers are talking about those designs where you use two chips in parallel or two chips in a bridge drive configuration. I think Marshall has a design that uses four chips for amp. Hard to keep working blowing up chips all the time.

Yea LM3886 is back in stock. I've printed a few PCB batches
for a guitar and Bass power amps to build with them but after
talking with TI engineers they steered me away from them to
use Class D. I've yet to build any amps with the LM3886.  They
pretty much implied it was designed for single module application
or dual in stereo and not recommended for multi modules designs
to double the power. They said rail voltages needed to achieve the
result I expected would exceed the maximum continuous voltage
and cause them to fail. So I get they exaggerated the true power
output and adding additional chips don't increase total power
output in expected quantities. They also exaggerate about the
Class D chips. In reality the advertised output is at 2 ohms and
maximum rail voltages before it burns!! So if you want 200 watts
in the real world you must get 700watts to come close.

Quote from: J M Fahey on December 30, 2024, 07:31:41 PMI love LM3886 but they are out of production for years now.

Only non original ones freely available.

I don't think this is true. There was some availability issues around the time of Covid, and there was a switchover from National to TI when TI bought National, but I think TI is still cranking them out. I will check with a guy I know who works at TI, may take a day or two.

That's not to say there aren't fakes out there. Like always, buy from a known good source like Mouser or Digi-Key.

I was thinking that a Cliff type jack might briefly short the cable as the Ground contact of the jack slides over the insulation between the tip and sleeve of the plug.

A few words about the need for short circuit protection. In addition to the bad speaker cable as mentioned by J M Fahey above, there is the very real possibility of a momentary short occurring when using Switchcraft brand jacks (or similar) on the speaker cabinet. Cliff type jacks don't have this problem.

Most Guitar amps use Phone plugs to connect speakers. When a cable with Phone plugs is inserted into a Switchcraft jack, a momentary short occurs across the cable. If an amp is Powered On and you first plug the cable into the amp, no problem yet, until you plug the cable into the speaker cabinet. The amp sees the momentary short and could blow up. Best to leave the amp off while you connect the speakers or always plug into the cabinet first, then the amp.

Those 60s solid state Thomas-Vox amps didn't have short circuit protection. How did they get away with that ? First, they used XLR type connectors for speaker connections. Those won't short the signal. Second, they used an Off - Standby - Play power switch that didn't connect the amp to the speaker until you were in the Play mode. Pretty clever

The transistors on the layout have Q numbers, but not on the schematic.

The driver transistors can be spun around swapping Collector and Emitter because of the single inline footprint on the PCB. That makes a lot more sense.

It would be nice to know the C+ and C- Voltages.

The circuit looks strange, I suspect it may contain mistakes. I can see where one transformer winding powers the 12.6V tube heater and goes through a Voltage Doubler and could produce roughly +/- 15V. What is strange is the other winding has no center tap shown but drives two 4700uF 50V caps in series with the center grounded.

Another strange thing. See the output transistors. Looks pretty normal, NPNs on top, PNPs on bottom. Now look at the transistors just to the left. See how the NPNs are driven by an NPN transistor, but it's emitter is connected to the C+ rail. Same with the driver for the PNPs, a PNP transistor with it's emitter connected to the C- rail. Is current supposed to flow backwards through those transistors ?

There are surface mount fuses that look like a small dowel slightly smaller than the body of a 1N4007 diode with the leads cut off. Easy to remove if you have two soldering irons. Next, clean off the pads with solder wick. Add a small lump of solder to one pad. You'll need tweezers to hold the part, melt the solder on one end and position the part in place. Solder the other end, add solder to the first end if needed and you are done. I recommend you clean up any flux with flux-cleaner or isopropyl alcohol.

Quote from: Jazz P Bass on November 21, 2024, 06:11:07 PMTo try and prove whether or not the power switch is the issue, turn the power switch to On & then plug the power cord in to the outlet.

Did you do this ? What were the results ?